Plastic Components Blog | Plastic Components, Inc.

Elevate Aftermarket Offerings with Custom Thermoformed Plastic Parts

Written by Plastic Components | 2/14/24 1:00 PM

In the dynamic landscape of the automotive aftermarket and vehicle upfitting industry, finding a reliable partner for high-quality plastic vehicle parts and accessories is paramount. At Plastic Components, Inc., we take pride in our position as a leading provider dedicated to meeting the diverse needs of this thriving sector. Nestled in Northern Indiana, our specialization lies in delivering top-notch custom thermoformed plastic parts designed to elevate your products to new heights.

Unmatched Expertise in Thermoforming

Backed by over four decades of product manufacturing in thermoforming, our dedicated team possesses the expertise and skills necessary to bring your ideas from mere concepts to tangible realities. We stand out for our ability to design, engineer, and produce custom thermoformed plastic solutions that not only meet but often exceed the precise specifications of our clients.

Streamlined Prototype Development

Understanding the unique challenges aftermarket companies face, particularly concerning relatively small product volumes, we prioritize efficient prototype development to ensure your profitability remains intact. Unlike traditional forming processes like steel stamping or plastic injection molding, our thermoforming method enables us to swiftly create prototypes, offering flexibility in material selection for testing and product evaluation. Additionally, with a solid model, we can even provide scaled 3D-printed versions of your part design for preliminary discussions on product functionality and cost.

Affordable Solutions Tailored to Your Needs

Cost-effectiveness is at the core of our thermoforming process, offering a significant advantage over other plastic manufacturing startup investments. We recognize the importance of maintaining a healthy bottom line, which is why we provide plastic parts with lower tooling costs and minimum quantity runs, ensuring you get the components you need without exceeding your budgetary constraints.

Durability Meets Style

Our custom thermoformed plastic parts not only boast stylish aesthetics but also unparalleled durability. Whether you require interior components such as instrument panels, door panels, partitions, and headliners, or exterior elements like fenders, bumpers, wheel skirts, housings, and shrouds, our engineering team can recommend materials perfectly suited for your application.

Versatility in Aftermarket Part Manufacturing

Thermoform manufacturing, also known as thermoforming or vacuum forming, represents a highly versatile process that we've perfected over the years. Leveraging various grades, thicknesses, textures, and colors of flat sheet stock materials, we can produce a wide array of parts and products trusted by manufacturers across diverse industries.

Common aftermarket parts currently utilizing vacuum forming include:

  • Bug and side window deflectors
  • Fender flares
  • Bed and tailgate liners
  • Floor mats
  • Scoops and louvers
  • Vehicle ground effects
  • Gauge clusters
  • Light housings
  • License plate covers

No Project Too Big or Too Small

Regardless of the size of your project, we have the capabilities to accommodate your needs. From parts as small as 6x6 inches to as large as 6x10 feet, our versatility ensures that we can cater to the unique requirements of each client.

Committed to Excellence

At Plastic Components, Inc., we are committed to delivering nothing short of excellence in every aspect of our service. Whether you're aiming to enhance the performance or aesthetics of your automotive aftermarket products, our dedication to quality, affordability, and innovation sets us apart as your preferred partner in the industry.

Ready to Elevate Your Offerings?

If you're ready to take your automotive aftermarket offerings to the next level, we're here to help. Contact us today to discuss your needs, and let us demonstrate how our custom thermoformed plastic solutions can empower you to achieve your goals and stand out in a competitive market.